PRESSURE DIE CASTING

Unique Shell has a tremendous market penetration for the Pressure Die Casting Components. Our PDC components have excellent surface finish with intricate shapes and accurate tolerances. These PDC components are dimensionally consistent with precision features and minimum draft angles.
Unique Shell is also equipped with a sophisticated metrology and quality assurance laboratory with advanced equipments.
At Unique Shell, we ensure good quality high pressure Die Casting components by periodic Die maintenance through Nitriding process.
We also constantly monitor the temperature and also control critical process parameters.

HIGHLIGHTS

  • Lower Wall thickness components ( 1.5 mm min )
  • Cast Iron Inserts embedded with aluminium castings such as
    Cylinder Blocks with CI Sleeve, Wheel Hubs with CI Liner
  • Flexibility to produce components weighing from 50 gms to 2000gms
  • Good Melt control practices
  • Online Metal temperature Monitoring

FACILITIES

We have technologically advanced machinery to help us deliver to the market standards consistently.
  • Cold chamber horizontal Die Casting machines ranging from 60 to 420
    tons. (60 ton, 80 ton , 250 ton, 350 ton , 400 ton & 420 ton)
  • Automation process comprises of auto laddle and auto spray with
    closed loop process controls ensuring high capabilities and reliability
  • Electrical Furnaces up to 500 kg capacity with Tilting arrangement
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