TOOL DESIGN AND DEVELOPMENT

We have a captive Tool Room with state- of -the art machinery to manufacture precision Dies for all Die casting processes with the required accuracy. Rather than being a simple Die maker, we act as a solution provider for the varied demands of the current market applications and requirements. We ensure our Dies, meet the customer requirements the First time and Every time. Our precise measurement standards and in-house CMM facility aids in getting the Right Die first time. We are equipped with complete CAD/CAM solutions, Vertical Machining center(MAKINO), Spark Erosion, Milling machine with DRO attachment and surface grinding etc., to support our manufacturing process. We have PROCAST software for simulation of metal flow and to optimize the gating design.

HIGHLIGHTS

  • Die Design Software
  • Solid Modeling – Conversion of 2D drawing to 3D Model
  • Edge Cam – Generates CNC code for turning Die milling
  • Procast – Mould flow simulation

FACILITIES

  • VMC-Makino
  • Spark erosion machine with DRO attachment
  • Surface grinding
  • Copy milling
  • Milling machines with DRO attachment
  • Center lathe
  • Drilling machines

PROCESS FLOW

  • Modelling
  • Metal Flow Analysis ( Simulation )
  • NC Programming
  • VMC
  • Sparking
  • Polishing & Assembly

At Unique Shell, We strongly focus on highly skilled human resources, thereby, employ engineers and skilled personnel. We also provide them training activities for their technical knowledge upgradation.

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